What is Mercerized Cotton?


Mercerized cotton is a special kind of cotton yarn that is more lustrous than conventional cotton. It is also stronger, takes dye a little more readily, makes the yarn more resistant to mildew and reduces lint. It also may not shrink or lose its shape as much as "regular" cotton.

Mercerisation is a treatment for cellulose material, typically cotton threads, that strengthens them and gives them a lustrous appearance. The process is less frequently used for linen and hemp threads.

Mercerization, the process by which mercerized yarn is made, is named for the British chemist John Mercer, who developed the process and received a patent for his work in 1851.

Mercer found that adding caustic soda (lye) or sulfuric acid to cotton made the fiber swell and straighten. No one was too impressed by that, but in 1890 Horace Lowe developed a process by which caustic soda was added to the yarn under high tension, which added the luster that mercerized cotton is famous for today.

Thread :
The modern production method for mercerized cotton, also known as "pearl" or "pearle" cotton, gives cotton thread (or cotton-covered thread with a polyester core) a sodium hydroxide bath that is then neutralized with an acid bath. This treatment increases luster, strength, affinity to dye, and resistance to mildew. On the other hand, it also increases its affinity to lint.

Cotton with long staple fiber lengths responds best to mercerisation. Mercerized thread is commonly used to produce fine crochet.

Spool of a two-ply mercerized cotton thread with a polyester core. Individual staples can be seen in close up view.

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